Economics
Permanent URI for this collectionhttps://hdl.handle.net/10679/316
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Browsing by Author "Ekici, Ali"
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ArticlePublication Metadata only Production planning with flexible manufacturing systems under demand uncertainty(Taylor & Francis, 2024) Elyasi, M.; Özener, Başak Altan; Ekici, Ali; Özener, Okan Örsan; Economics; Industrial Engineering; ÖZENER, Başak Altan; EKİCİ, Ali; ÖZENER, Okan ÖrsanThis paper delves into the impacts of an ongoing global crisis on the resilience of supply chains. Furthermore, it proposes measures to address and mitigate the disruptions caused by the prevailing uncertainties. For example, while the economy has started to recover after the pandemic and demand has increased, companies have not fully returned to their pre-pandemic levels. To enhance their supply chain resilience and effectively manage disruptions, one viable strategy is the implementation of flexible/hybrid manufacturing systems. This research is motivated by the specific requirements of Vestel Electronics, a household appliances company, which seeks a flexible/hybrid manufacturing production setup involving dedicated machinery to meet regular demand and the utilisation of flexible manufacturing system (FMS) to handle surges in demand. We employ a scenario-based approach to model demand uncertainty, enabling the company to make immediate and adaptive decisions that take advantage of the cost-effectiveness of standard production and the responsiveness of FMS. To solve the problem, we propose a heuristic algorithm based on column generation. The numerical results demonstrate that our optimisation model provides solutions with an average optimality gap of less than 6% while also reducing the average cost of standard production schemes without FMS by over 12%.Conference paperPublication Open Access Stochastic production planning with flexible manufacturing systems and uncertain demand: A column generation-based approach(Elsevier, 2022) Elyasi, Milad; Özener, Başak Altan; Ekici, Ali; Özener, Okan Örsan; Yanıkoğlu, İhsan; Economics; Industrial Engineering; ÖZENER, Başak Altan; EKİCİ, Ali; ÖZENER, Okan ÖrsanThe ongoing pandemic, namely COVID-19, has rendered widespread economic disorder. The deficiencies have delayed production at manufacturers in several industries on the supply side. The effects of disruption were more notable for industries with longer supply chains, especially reaching East Asia. Regarding the demand, sectors can be divided into three categories: i) the ones, like e-commerce companies, that experienced augmented demand; ii) the ones with a plunged demand, like what hotels and restaurants experience; iii) the companies experiencing a roller-coaster-ride business. After mitigation efforts, the economy started recovering, resulting in increased demand. However, regardless of their struggles, the companies have not fully returned to their pre-pandemic levels. One of the strategies to gain resilience in its supply chain and manage the disruptions is to employ flexible/hybrid manufacturing systems. This paper considers a flexible/hybrid manufacturing production setting with typically dedicated machinery to satisfy regular demand and a flexible manufacturing system (FMS) to handle surge demand. We model the uncertainty in demand using a scenario-based approach and allow the business to make here-and-now and wait-and-see decisions exploiting the cost-effectiveness of the standard production and responsiveness of the FMS. We propose a column generation-based algorithm as the solution approach. Our computational analysis shows that this hybrid production setting provides highly robust response to the uncertainty in demand, even with high fluctuations.